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PSA Nitrogen Generator – On-Site High Purity Nitrogen Production for Industries

Oct 13 , 2025

Table of Contents

Introduction

What Is a PSA Nitrogen Generator?

Working Principle

Key Features

Technical Specifications

Advantages

Industrial Applications

Frequently Asked Questions (FAQ)

Conclusion

 

Introduction

PSA nitrogen generator is a type of gas separation equipment, which can generate high-purity nitrogen gas on site. Using pressure swing adsorption (PSA) technology, the system can provide a cost-effective and energy-saving nitrogen source for industries such as food packing, electronics, metallurgy, chemicals, aquaculture and many more.

It separates the nitrogen from the ambient air or compressed air with a high-purity nitrogen output. Therefore, there is no need to supply nitrogen gas in cylinders or cryogenic liquid nitrogen to your facility, and the system will help reduce the operating costs and increase the safety of the production process.

 

What Is a PSA Nitrogen Generator?

A PSA nitrogen generator (Pressure Swing Adsorption) is a device that produces nitrogen gas on-site with high purity by separating nitrogen from compressed air with a carbon molecular sieve (CMS).

Nitrogen passes through the CMS bed and is collected in the outlet, while oxygen and other impurities are adsorbed under pressure. The PSA nitrogen generator can produce nitrogen with purity up to 99.999% depending on the requirements.

 

Main Components:

Air compressor and air treatment system

PSA nitrogen generator unit (adsorption tower)

Buffer tank and filtration system

PLC automatic control panel

 

Working Principle

Air compression & purification Air compressor sucks ambient air and the air filters purify the compressed air from oil, dust, and water vapor.

Adsorption phase When the compressed air flows into the adsorption tower, the CMS adsorbs oxygen, CO, and moisture, and the rest of the nitrogen gas passes through and is collected.

Desorption phase The tank pressure is dropped and the adsorbed impurities are purged.

Cyclic operation Two adsorption towers are used that exchange the adsorption and regeneration phases, to continuously produce nitrogen gas.

By using the cyclic pressure swing adsorption process, the PSA nitrogen generator can generate continuous, stable, high-purity nitrogen 24/7.

 

Technical Specifications

Parameter

Specification

Nitrogen Purity

95% – 99.999%

Capacity Range

5 Nm³/h – 3000 Nm³/h

Operating Pressure

0.6 – 0.8 MPa

Dew Point

≤ -60°C

Start-up Time

≤ 15 minutes

Control System

PLC automatic control

Power Supply

220V / 380V / 440V

CMS Service Life

8 – 10 years

 

 

Key Features

High nitrogen purity (95% 99.999%)

On-site nitrogen generation, no more cylinders needed

Fully automatic PLC control system

Low energy consumption and operating cost

Compact modular design for easy installation

Long service life of CMS and core components

Low maintenance

 

Technical Specifications

Nitrogen Purity: up to 99.999%

Product Flow Rate: 20N-2500N / h

Pressure: 0.3Mpa-0.6Mpa

Inlet Air Temperature: 5~50

Control System: PLC automatic control system

 

Advantages

Cost Saving No more purchase or logistics cost of nitrogen cylinders.

Stable Supply 24/7 continuous nitrogen supply.

High Purity Can be customized for different nitrogen purity requirements.

Safety No need to store high-pressure nitrogen cylinders.

Low Maintenance Simple system with long service life.

Energy Efficiency Optimized PSA cycle with low power consumption.

Customized System Tailored capacity and nitrogen purity as per your requirement.

 

Industrial Applications

Food & Beverage Industry: Modified atmosphere packaging (MAP) to prolong the foods shelf life.

Electronics & Semiconductor: Inert atmosphere used for soldering and assembly process.

Metallurgy: Furnace blanketing or metal heat treatment.

Petrochemical & Chemical Plants: Inerting and purging application.

Aquaculture: Use oxygen-free nitrogen to reduce oxidation of the aquatic products.

Pharmaceutical Industry: Use nitrogen protection to keep the medicine in storage and packaging.

 

Frequently Asked Questions (FAQ)

Q1: What purity of nitrogen gas can be produced by a PSA nitrogen generator?

A1: Nitrogen purity can range from 95% to 99.999%, according to the system design.

 

Q2: How long does a PSA nitrogen generator take to start generating nitrogen gas?

A2: It takes about 1015 minutes to start and give nitrogen output.

 

Q3: Can a PSA nitrogen generator run continuously?

A3: Yes, it can run 24/7 with little or no supervision.

 

Q4: In which industries, a PSA nitrogen generator is mostly used?

A4: PSA nitrogen generators are used for food packaging, electronics, chemical, metallurgy, aquaculture, pharmaceuticals and many more.

 

Q5: Can the capacity of a PSA nitrogen generator be customized?

A5: Yes, we can customize the flow rate and the purity of the nitrogen output as per your requirements.

 

Conclusion

PSA nitrogen generator is a great device to produce nitrogen gas directly at your factory with high purity and lower operating cost, as it is energy-efficient. The use of advanced PSA technology and fully automatic PLC control system, high purity nitrogen output, make PSA nitrogen generators a good alternative to traditional nitrogen cylinders or liquid nitrogen supply.

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